Blacktown, Western Sydney NSW

We Engineer Exactly What You Need.

Precision machining, fabrication, welding, EDM, CAD design, and automation — all under one roof. Whatever the engineering challenge, Pavlos has the solution.

14+
Services in-house
5
Days concept to delivery
0
Jobs turned away
1
Call to get started
Precision Machining
Metal Fabrication
EDM Specialist
CAD & CAM Design
Welding
Automation & Testing
About Us

Engineering Problems?
We Live For Them.

Specialty Engineering Solutions was built on a simple principle: every engineering challenge has a solution. Under the direction of Pavlos Hanna — an engineer with a background spanning mechanical, mechatronic, civil, aeronautical, and biomedical engineering — we partner with each client to understand exactly what they need, then we build it.

Based in Kings Park, Blacktown, we work with manufacturers, tradespeople, product developers, and engineering firms across Western Sydney and beyond. From a single precision-machined part to a complete machine modification project, we deliver quality that lasts.

Our workshop is equipped with CNC mills and lathes, EDM, surface grinders, plasma cutters, and more — giving us the in-house capability to handle virtually any metalworking challenge, start to finish. No outsourcing. No delays.

"We work with you to engineer exactly what you need."
— Pavlos Hanna, Founder & Principal Engineer
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Workshop photo — replace with real image
5
Engineering disciplines
14+
Services in-house
WS
Western Sydney based
Walk-ins welcome
What We Do

Our Engineering Services

Five specialist disciplines. One expert team. Whatever you need engineered, fabricated, or designed — we do it in-house at our Blacktown workshop. Click any category to see what's included.

01
Precision Machining
High-accuracy metal removal for components that have to be right — every time.
Mill & Turn
Conventional and CNC milling and turning in steel, aluminium, stainless, and exotic alloys. Simple to complex, one-off to short run.
CNC Plasma Cutting
Fast, clean profiling of sheet metal and plate. Send us your DXF file — or bring a sketch and we'll draw it up.
Surface Grinding
Precision flat grinding to tight tolerances and superior surface finish on hardened and unhardened components.
Tool & Cutter Grinding
Bring us your blunt end mills, drills, reamers, and custom profiles — we'll recondition them back to cutting performance.
02
Specialist Processes
For the jobs that standard machining can't touch.
EDM Hole Drilling
Precise holes in hardened steel, carbide, and tough alloys using electrical discharge — no mechanical force, no distortion.
Broken Tap & Drill Removal
EDM dissolves the broken tool out of the parent material — no damage to the surrounding metal, no scrapped workpiece.
Shrink & Press Fitting
Thermal shrink fitting and hydraulic press fitting for bearings, bushes, gears, and interference-fit assemblies. Done correctly, every time.
03
Fabrication & Metalwork
From structural steel to fine sheet work — built to last, finished to spec.
Metal Fabrication
Custom fabrication in steel, stainless, and aluminium. Frames, guards, jigs, fixtures, and assemblies. Drawing or sketch — we'll build it.
Welding
MIG, TIG, and stick welding across steel, stainless, and aluminium. Structural, precision, repair, and modification work.
Sheet Metal Work
Cutting, folding, bending, and forming for panels, enclosures, guards, and custom pressings. One-off and repeat work.
04
Design & Consulting
Engineering intelligence before the first chip flies.
CAD & CAM Design
2D and 3D CAD design, reverse engineering, and CAM programming for CNC machining and plasma cutting.
Engineering Consulting
Process improvement, machine modification planning, design feasibility, and manufacturing method review — from someone who's been in the workshop.
General Engineering
Repairs, modifications, reverse engineering, prototype builds. If it's metal and needs engineering, talk to us.
05
Advanced Solutions
When the problem isn't a part — it's the process.
Automation & Testing
Custom automation systems, production jigs, test rigs, and machine modifications — designed around your process, built in-house. We understand how your line works before we engineer anything. As demonstrated in the Edcon Steel Project Competition: when the right tool didn't exist, Pavlos built it from scratch in five days.
Case Study Fabrication & Custom Engineering As Featured in the Edcon Steel Project Competition
5
Days
Concept to completed client delivery — custom bar roller designed, built, and used.
2 in 1
Jobs in One
Designed and fabricated the tool, then immediately used it to complete the client's safety bar order.
0
Jobs Turned Away
Even when the right equipment doesn't exist in the workshop — the answer is to build it.
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Custom bar roller & finished safety bars
ES
Edcon Steel Project Competition
Recognised winner — published by Edcon Steel, Blacktown NSW
Case Study — Kings Park, Western Sydney

No Equipment?
No Problem.
We'll Build the Tool Too.

A walk-in customer needed custom semi-circular safety bars — partial hoop guards for an assembly line system — fast. The problem: Pavlos didn't have a bar roller in the workshop, and buying one commercially for a single job wasn't viable.

So he engineered one. Working from first principles, Pavlos designed and built a custom bar roller from scratch, then used it to produce the exact safety bars the client needed. Concept to completed delivery in five days.

This is what it means to engineer exactly what you need — not just the part, but the process and tooling to make it.

In Pavlos's Own Words
"A lot of my work is from walk-in customers, where they need a part within a couple of days."
Bring Us Your Challenge
Who We Help

Industries We Serve

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Food Manufacturing
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General Manufacturing
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Toolmaking
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Construction
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R&D & Prototyping
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Agriculture
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Maintenance & Repair
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Marine & Transport
Get in Touch

Request a Free Quote

Tell us about your project and we'll get back to you promptly. No job is too big, too small, or too unusual. Walk-ins welcome.

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Location
Kings Park / Blacktown, NSW 2148
Western Sydney
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Phone
(02) XXXX XXXX
Mon–Fri 7am – 5pm
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Email
info@specialtyengineering.com.au
Tell Us About Your Project
We respond to all enquiries within 1 business day.